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An outstanding example of our work is in Puerto Real, Cádiz, where we have been involved in one of the largest large-scale solar photovoltaic installations in Spain.

How are substructures for photovoltaic systems implemented?

Support structures for solar panels are one of the main elements of a photovoltaic installation. They not only ensure that the panels are firmly attached to the surface, but also guarantee their correct orientation and inclination, allowing the system to make the most of all that solar energy has to offer.

At PUK Portacables we have positioned ourselves internationally in this field, as since 2009 we have installed more than 16,000 tons of steel in a variety of countries and have supplied and installed mounting systems for photovoltaic systems with a total capacity of more than 800 megawatts. 

Here are the main steps we followed during the implementation process:

  • Site assessment: Our team of experts provides detailed technical advice from the earliest stages of the project. The first thing we do is conduct a thorough site analysis to determine the best location and orientation of the substructures. We also assess local climatic conditions to design substructures that can withstand the harshest environments and analyse the specific needs of each client within the site.
  • Substructure design: Following site assessment, we develop customised plans that optimise the performance of the PV system. This includes the selection of the right materials to ensure the longevity of the substructures. At PUK Portacables we have the best quality materials designed with the best varieties of iron, steel and wire, making them suitable to withstand the most demanding conditions.
  • Standardised pile driving and foundations: To ensure the stability of the substructures, the foundation is a crucial part of the installation process. Therefore, we employ advanced pile driving and standardised pile foundation methods that provide a solid foundation for our photovoltaic system. This ensures that the structure can withstand all types of conditions, such as high winds and heavy loads, without compromising the integrity of the installation.
  • Assembly of the substructures: Once the foundation is ready, we proceed to the construction of the frames and the assembly of the photovoltaic modules. This includes all structural components according to the specified design, ensuring firm connections and precise alignments. In addition, we also install all additional anchoring systems to reinforce the stability of the substructures.
  • Quality inspection and maintenance plan: After installation, an inspection is carried out to verify the quality of the system and ensure that it meets all technical specifications. Subsequently, we establish a regular maintenance plan to ensure the performance of the substructure over time.

Our success story in Puerto Real, Cádiz
An outstanding example of our work is in Puerto Real, Cádiz, where we have been involved in one of the largest large-scale solar photovoltaic installations in Spain. This solar plant has a total capacity of 133 MW, making it a crucial installation for the transition to renewable energy sources in the country.

From PUK Portacables, we took on the responsibility of supplying all the substructure necessary to support the solar panels. This project involved the installation of our substructures, designed to guarantee the stability and durability of the photovoltaic panels in various weather and terrain conditions. The installation of this plant has had a significant environmental impact, as it has reduced greenhouse gas emissions by more than 175,000 tonnes since its commissioning.

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